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The Bonn-based company Haribo, known for its confectionery such as Goldbären and Maoam, is focusing on modern logistics solutions to enhance its efficiency. Since 2017, a highly automated logistics solution implemented by SSI Schäfer has been in use at the central distribution center in Grafschaft, Rhineland-Palatinate. This partnership is now being further deepened with the introduction of an intelligent maintenance concept.
Automated Logistics for Europe
The distribution center spans 24,000 m² and includes a fully automated high-bay warehouse with a height of around 40 m. It has space for over 92,000 pallets and allows for the storage of up to 645 pallets per hour as well as the retrieval of up to 590 pallets. The logistics are supported by 22 stacker cranes and approximately 2.6 km of conveyor technology, ensuring a smooth flow of goods. A redundant second level ensures that international distribution is continuously supplied.
The control of the entire material flow system is managed through the logistics software WAMAS, which networks all components and is tailored to Haribo’s specific requirements. This includes flexible order processing as well as efficient goods management and analysis of key performance indicators.
Efficient Maintenance through Predictive Maintenance
To optimize operations in the warehouse, Haribo relies on a resident maintenance service team from SSI Schäfer, which operates on a two-shift basis on-site. The technicians are responsible for quickly resolving disruptions and monitoring the material flow in the warehouse. A central element of this strategy is predictive maintenance. “With predictive maintenance from SSI Schäfer, we can almost look into the future,” explains Stefan Sorce, Managing Director of Haribo Logistics.
Through real-time monitoring of operational data, anomalies and wear can be detected early. This enables targeted planning of maintenance measures and helps avoid interruptions in the flow of goods. Additionally, the lifespan of the machines is extended.
Data-Driven Maintenance Planning
The implementation of predictive maintenance allows Haribo to optimize maintenance planning in goods receipt. Previously, maintenance was performed at fixed intervals, often leading to unnecessary resource expenditure. With the new technology, technicians can now specifically identify which components need maintenance. Operational data is captured and analyzed in real-time, allowing for the determination of maintenance priorities and making maintenance more efficient.
The transition to condition-based maintenance results in time savings of up to 30 percent. “By conducting measures based on condition, we save valuable time and can better plan our personnel deployment,” Sorce adds.
Long-Term Partnership with SSI Schäfer
The introduction of predictive maintenance at the distribution center in Grafschaft is another step in the long-standing collaboration between Haribo and SSI Schäfer. Sorce emphasizes that the reliability and expertise of SSI Schäfer are crucial for the partnership. “The optimized maintenance processes in the warehouse not only save time and costs but also give us a real competitive edge.”
Following the successful implementation in goods receipt, Haribo plans to extend predictive maintenance to other areas of the company. This is intended to further enhance efficiency in logistics and ensure the long-term quality of the products.
